How to Design the Perfect Header Bag for Your Needs

No matter what you’re packaging, the design of your header bag can significantly impact both functionality and brand perception. So, how do you ensure that your packaging puts your best foot forward? In this blog, we’re exploring the key design considerations to help you make informed decisions about your packaging. Let’s dive in.

What are Header Bags?

A header bag is a type of flexible packaging that consists of a clear material with a printed cardstock header attached at the top. The header card works to secure the product inside the bag, display branding and product information, and often includes a hang hole for easy retail display. These bags are most popular for consumer goods, medical supplies, and other products that benefit from visibility and organized presentation.

Keep These Header Bag Design Considerations in Mind

Material Selection

The kind of material you use for your header bag is crucial to its longevity and success. Different products require different levels of protection, so you’ll have to choose the right material for your application. The most common type of material is polyethylene because it’s extremely flexible and cost-effective. Another option is polypropylene, which offers higher clarity and strength.

You might also choose a more sustainable option to protect the environment and appeal to more eco-conscious consumers. In fact, more than 60 percent of respondents said they’d pay more for a product with sustainable packaging. This might include high-performance recyclable packaging, EarthFirst PLA, or another option. An experienced packaging manufacturer can help you determine what’s right for your brand.

Size and Shape

Perhaps the most obvious design consideration is the size and shape of your product. Though it might seem simple, there are a few tricks to keep in mind when designing your product. The packaging should have enough room to accommodate the product; however, it shouldn’t have too much empty space to incur unnecessary costs. Additionally, the header portion should be proportionate to the bag, providing enough space for branding and essential information.

Closure Mechanisms

There are a range of closure mechanisms available, which are crucial for maintaining product integrity and ease of use. Popular closures include:

  • Heat seals: these provide a tamper-evident closure and are ideal for single-use applications.
  • Zippers: these allow for resealability, making them perfect for products that need to be accessed multiple times.
  • Tear notches: these facilitate easy opening without the need for scissors or other tools.

Functional Features

Adding additional features can enhance the usability and appeal of your header bags. This might include hang holes, windows, and gussets.

Printing and Branding

Your header bag is a powerful marketing tool. Selecting a flexible packaging manufacturer with high-quality printing capabilities can make your product stand out on the shelf and convey important information to consumers.

In Need of a Header Bag Solution? Trust the Experts at PPC Flex

If you’re looking for a header bag solution for your brand, we’re here to help. PPC Flex is a leading provider of flexible packaging, offering a comprehensive range of products and services to meet diverse packaging needs. With a focus on innovation and consumer satisfaction, we’ve emerged as a trusted partner for businesses seeking high-quality, purposeful packaging solutions.

We can help you design and manufacture your packaging, taking all the complexity and stress out of the situation. With an in-house graphics department, we excel in delivering exceptional speed to market while maintaining high standards of service, quality, and technology. The rest of our experienced team uses an integrated approach for seamless collaboration, resulting in packaging that enhances brand visibility and consumer appeal.

When you choose PPC Flex, you gain access to a team of dynamic packaging professionals who are dedicated to your success. With a focus on sustainability, innovation, and customer satisfaction, we’re well-positioned to help your business grow through powerful packaging solutions.

Contact Us Today

Want to learn more about what we can do for you? Reach out to our team for an initial consultation.